Volvo Adopts Megacasting Technology For Its Upcoming EV Lineup

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Posted on EVANNEX on March 24, 2022, by Charles Morris

Volvo Cars has announced a new investment of 10 billion Swedish kronor ($1.07 billion) in its Torslanda manufacturing plant in Sweden, where it plans to produce its next generation of EVs. Over the next few years, the automaker will introduce a number of new technologies and manufacturing processes at the plant, including the Tesla-pioneered technique of megacasting of aluminum body parts.

Casting major parts of the floor structure of the car as a single large aluminum part reduces vehicle weight and manufacturing complexity.

Volvo also plans to upgrade the Torslanda plant’s paint shop with new machinery and painting processes, which the automaker claims will reduce energy use and emissions. A new battery assembly plant will place cells into modules and packs, and the assembly shop will be modified to accommodate EV-specific processes such as attaching the battery pack to the vehicle structure.

The Torslanda plant, which opened in 1964, has an annual production capacity of 300,000 cars and employs around 6,500 people.

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